Months and months ago, I backed a project called OpenRail on Kickstarter that I thought was going to be a complete gamechanger in the maker community. Imagine, a rail system that you can bolt onto standard extrusions to create linear axes! Totally awesome... but my excitement was short-lived. It turned out that not only was OpenRail a little more work to use with the extrusions I had on-hand, but OpenBuilds soon after came out with a Makerslide-like product called V-Slot.
The videos on the V-Slot webpage do a great job of explaining how the system works -- you should definitely watch them. V-Slot is an extremely affordable extrusion with a large number of accessories that make the creation of compound axes very simple. I stocked up a little on the parts and always keep extrusions, connectors, and the wheel kits in stock in case I want to build something.
My first test platform (pictured below) incorporated the 20x40 extrusion with modified motor mounts that I 3D printed on my UP! printer, as well as a 3D printed mounting plate:
I uploaded my mounting plate and motor mounts to Thingiverse.
The NEMA17 stepper is a cheap Lin Engineering model that I picked up on eBay years ago. I control the stage with the ST L6470 dev kit, and also added a linear encoder which is currently not used. The plan is to make a PCB that pairs something like a dspic33f with the L6470 to create a low cost motion control platform that supports position feedback with stepper motors. If you're using something like a Pololu or Allegro driver, give the L6470 a try -- it's pretty impressive once you figure out how to use it. I can embellish in another post if anyone is interested.
Here are some other closeup shots of mycheap linear stage:
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